Discover how lashes are made step by step, from material sourcing to quality control methods. Learn how to work with manufacturers for the best lash quality.
As a new lash business, you might want to know the manufacturing process of eyelash extensions to work with your supplier efficiently to deliver the lashes you demand. This article will share how are lashes made step by step, from raw material sourcing to lash cutting, rolling, installation, etc. Besides, you can also learn tips to work with your lash manufacturers for efficient bulk order processing.
Contents
How are lashes made step by step?
Understanding the detailed manufacturing process of lash extensions allows you to better collaborate with suppliers to deliver the lashes that match your requirements. Let’s take every step of how are lashes made:
- Select raw synthetic material: Raw synthetic materials affect the final lash’s appearance, comfort, and durability. Use lash tape to absorb and filter the PBT fiber hair to shape the style of lash extensions. Filter PBT fibers into different styles, lengths, and thicknesses. Use a stainless steel lash ruler to press the tape and paste PBT fibers in lines on the lash tray one by one, layer by layer.
- Cut lash extensions: Cut lashes to get even lash lines for further production steps in how are lashes made. Then, use an iron rod or something heavy to knock on the ruler to cut off the off-shaped lash area. The remaining half is the semi-finish lashes.
- Roll lashes: Depending on the client’s demands, roll lashes in different curl levels to make lashes more natural or dramatic. Use a stainless steel tube or glass tube of various diameters and the same length for curling lashes. The tube of bigger diameter is to make small curls, and vice versa. Hold lashes in the tubes for 4-5 hours to keep the curls. After that, use scissors to divide lashes into slices, and remove extra tape on two tips of the lash line.
- Install lashes in the lash tray: Install lashes in the lash tray to be ready for order delivery. Prepare the background for the lash trays, including background paper, lash rows, specs, and packaging. Install lashes into prepared lash trays, row-by-row.
After understanding all the steps of how are lashes made, you can have a full overview of how your lash supplier performs your bulk lash orders. You can also better communicate with the supplier to modify one or several steps to make the final products perfectly fit your requirements.
Quality control methods taken during the lash production process
Beyond knowing how are lashes made, you should understand some quality control methods during the lash-making process. This quality check can be taken before, during, and after the production process.
Raw material and adhesive inspection
Inspecting raw lash fibers and adhesives is crucial for the success of bulk lash orders. Raw fibers and adhesives from trusted eyelash suppliers ensure safety and comfort for wearers, thus enhancing your reputation as an expert in lash application.
- Lash material source verification: How are lashes made all start with raw material sourcing. You should verify the raw materials sources and check the ethical practices and certifications of the material provided. Next, verify the lash fibers’ uniform (including texture, length, curl, and thickness) since it can affect the aesthetic of the final lash products. You should also check the purity and sterilization of raw fibers, ensuring no contamination. For lashes made of animal hair or human hair, the fibers must overcome proper sterilization to ensure that they are safe, hygienic, and cause no allergies. Finally, take strength tests to check the durability of the raw materials.
- Lash adhesive evaluation: Lash adhesives must overcome a safety test or hypoallergenic test. This test is to ensure there are no harmful chemicals in the adhesives, like formaldehyde or latex. If your company doesn’t have resources for testing, you can hire third-party labs to perform the test.
High-quality raw lash fibers and adhesives ensure smooth and safe lash applications for the final product. Regarding how are lashes made, when properly testing raw lash fibers and lash adhesives, you can have the best preparation for the lash-making process.
Eyelash extension production process monitoring
The primary part of quality control is during the lash production process. In this process, you should monitor every step of lash-making, including:
- Semi-finished lash check: Perform lash inspections or tests in the middle of the production line to ensure that all products meet your predefined specifications. Check the lash’s consistency (including thickness, curl, length, and color). Then, detect issues for correction. You should ask the supplier to remove lashes with uneven fibers or fraying or with wrong curl patterns. This semi-finished check lowers waste and defects in your final products.
- Visual inspection: Examine the uniformity and symmetry of the lashes again at the end of the production process. This visual inspection can help you detect visible errors.
- Tactile test: Tactile test is a small yet important quality control step you should know when learning how are lashes made. Evaluate the softness, flexibility, and comfort in lash application. These criteria affect the ease of work for lash artists and the final experience of clients.
- Durability check: Perform durability tests on the lash’s resilience and strength. These tests are to maintain the beauty and comfort in regular use of your clients without breaking, stiffing, or losing shape.
Involving your team in the eyelash extension production test plays a vital role in controlling the appearance and quality of final lash products. By following these monitoring steps, you can guide your team to work closely with the supplier to make final lashes that best match your demands.
Product packaging and labeling inspection
Although product packaging doesn’t directly affect your client’s lash experience, it is the ‘doorway’ that every one of your clients sees first on your eyelash extensions. Thus, having well-prepared product packaging and labeling provides many advantages for your competitors. Here is how you can review the quality of product packaging:
- Product packaging: Ensuring your lash extensions have good packaging is crucial in learning how are lashes made. Good packaging means that all lashes are neatly arranged on trays and the package has been properly sealed. A well-prepared packaging protects the lashes from breaking or contamination in delivery and storage.
- Product labeling: Apart from product packaging, you should also check the information on lashes. Make sure all information is accurate and precise. Information can include the lash’s name, usage instructions, ingredients, safety warnings, and more. Also, check whether proper branding identities (for private labeling and OEM orders) have been included in the labeling. Finally, don’t forget to check the labeling’s compliance with industrial and local regulations.
Proper product packaging and labeling provide a doorway to catch the attention of your target audience and encourage them to purchase your lashes. So, you should also carefully inspect the packaging beyond learning how are lashes made.
Random sampling as extra quality testing
Product errors can be missed at all production steps. Therefore, you should remember to take random sampling as extra quality testing to minimize errors before delivering bulk orders.
- Batch sampling: You can pick random samples from several batches to perform the tests. Verify the consistency and quality of the lash batches based on the above-mentioned factors.
- Extra inspections: Remember to take an extra visual and tactile test for missing issues and errors in the previous testing steps.
By taking random sampling after the production process, you can lower possible wastage in bulk orders. Your lash artists can focus on lash applications to your clients without worrying about problems resulting from product errors.
>> See more:
- How to start a lash line with a wholesale lash supplier
- How to grow your lash business with proven strategies
How to work with lash manufacturers to ensure the best quality lashes in bulk production
Now you have understood how are lashes made and what quality control methods are needed. So, how can you work with your lash supplier to maintain top-notch quality in every bulk order? Let’s check this section for more details.
Establishing precise specifications and requirements for lash extensions
In initial conversations and when finalizing the agreement, the two parties must establish clear terms on the specifications and requirements of eyelash extensions.
- Material sourcing: The lash supplier must make sure that all materials used for lash-making are of high-quality and ethical sources, especially if the bulk order is for real mink lashes or natural fibers. Remember to include this work while learning how are lashes made.
- Lash specifications: Work with your lash supplier to clear out all specifications of lash extensions. Some of them can be material (synthetic, mink, silk, human hair, etc), lash lengths, curls, thicknesses, colors, and any extra styling preferences.
- Customization options: Clarify all potential customization options for your bulk order. The options can relate to lash packaging, branding identity, and lash designs. Provide documents, photos, or videos regarding these customization options so that the supplier can understand your requirements.
When having a straightforward requirement and specification checklist on your bulk order, the two parties can work more efficiently on the order while preventing unwanted errors. You can request samples from your supplier and examine the sample’s quality before placing a large quantity of lashes.
Ongoing communication and regular quality inspection
Maintaining a frequent communication stream between your company and your lash manufacturer helps maintain product quality and quickly solve possible errors. Below are some suggestions on effective communication:
- On-going feedback: Regular communication with your lash manufacturer to provide feedback or share potential concerns or questions regarding your bulk order.
- Regular quality inspection: Regularly perform quality inspections from your company or a third-party quality control service to guarantee the production adheres to agreements.
- Batch testing and random sampling: Request batch testing and random sampling from your supplier to verify the consistency of eyelash extensions, and to spot errors before delivery.
Ongoing communication helps you better control the production steps and quickly resolve errors, thus minimizing wastage in bulk orders. This healthy routine also helps build a long-term relationship between the two parties for your business’s success.
Why choose Vinlash for high-quality lash production?
Choosing a reliable wholesale lash supplier plays a vital role in your business. Vinlash can be an ideal choice for high-quality lash production when browsing for suppliers.
- High-quality materials: Vinlash factory promises to source various high-quality materials from trusted suppliers. For example, it imports top-grade PBT fibers from trusted suppliers in Korea. The supplier also uses biodegradable materials with minimal environmental impacts.
- Large-scale production capability: Vinlash has years of experience in producing lash extensions in bulk for various clients from Asia, European countries, and the United States. The impressive 2000 square-meter factory of Vinlash can handle large-scale orders within the desired timeline.
- Stringent quality control: Every bulk lash order of Vinlash must overcome a 5-step quality control process. This process involves material inspection, production line check, visual/tactile examination, packaging and labeling inspection, and random sampling. Strict quality control ensures that its clients understand how are lashes made properly and quality tests at every step of the production process.
- Private labeling and customization options: Vinlash can customize lash lengths, curls, and thicknesses for your bulk lash orders. You can choose a private label lashes option from this manufacturer to build your branded lash product with custom lash styles, packaging, and labeling.
Vinlash is a reliable manufacturer for your next wholesale lash extensions order. The supplier is always welcoming new clients to contact, request samples, and bulk ordering. If you want to learn more about this supplier, contact it today to examine its samples.
Conclusion
Understanding how are lashes made plays a crucial role in determining suitable lash manufacturers and how to work with them efficiently for your bulk orders. Active communication and close collaboration with your extension supplier also lower your wastage in bulk lash production and maintain your client’s satisfaction, thus boosting your revenue and brand reputation in the long run.